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Sustainable Aviation Fuel (SAF) & Aircraft Design Course for Aerospace Engineers by AIAA & HYSKY Society

  • Writer: HYSKY Society
    HYSKY Society
  • 3 days ago
  • 6 min read
Promotional banner for an aerospace engineering short course titled “Advanced Sustainable Aviation Fuels and Aircraft Design.” The design features bold, high-contrast black and gradient blue-purple typography on a clean light-gray background. On the right side, a large, detailed cutaway rendering of a commercial jet engine reveals the internal compressor, turbine, and combustion components. Subtle circular graphic elements and soft blue sky imagery behind the engine add depth and a modern aerospace aesthetic. A prominent gradient button labeled “Short Course” appears beneath the title. The overall visual style is sleek, technical, and professional, emphasizing aviation innovation, propulsion systems, and sustainable aviation fuel technologies.


AIAA and HYSKY Society Launch New Professional Development Program Covering Sustainable Aviation Fuel, Aircraft Design, Propulsion Systems, Airport Infrastructure, and Aviation Decarbonization


The American Institute of Aeronautics and Astronautics (AIAA) and HYSKY Society are pleased to announce the launch of Advanced Sustainable Aviation Fuels and Aircraft Design, a new professional education program designed to equip aerospace engineers, aircraft designers, propulsion specialists, airport planners, and aviation sustainability professionals with the technical expertise needed to navigate aviation's transition toward lower-carbon operations.


  • From 22 September–22 October 2026 (5 Weeks, 11 Classes, 22 Total Hours)

  • Every Tuesday and Thursday at 12-2 p.m. CT USA (all sessions will be recorded and available for replay; course notes will be available for download)

  • 11th class will take place right after the 10th class on the last Thursday

  • In this new joint course from AIAA and HYSKY Society, the latest and greatest in Sustainable Aviation Fuels is presented, with a technical emphasis on Aircraft Design.

  • All students will receive an AIAA Certificate of Completion at the end of the course.



For information, group discounts, and private course pricing, contact:

Lisa Le, Education Specialist (lisal@aiaa.org)


Course Details


  • Dates: September 22 – October 22, 2026

  • Schedule: Tuesdays and Thursdays 12:00 PM – 2:00 PM Central Time

  • Format: Live Online

  • Duration: 22 Hours Total 11 Live Classes

  • Evaluation: Optional design mini‑project / worked example

  • Replay All sessions will be recorded and available for replay; course notes will be available for download


Course Fees

Registration Type

Price

AIAA Member

$995 USD

AIAA Student Member

$545 USD

Non-Member

$1,195 USD



Why Sustainable Aviation Fuel Matters for Aircraft Designers


Sustainable Aviation Fuel is emerging as one of the most important tools available for reducing aviation emissions while leveraging existing aircraft fleets and airport infrastructure.

However, understanding SAF requires much more than understanding fuel production.

Aircraft designers, propulsion engineers, airport planners, and airline technical teams increasingly need to understand:


  • How SAF affects aircraft performance

  • How fuel properties influence engine operability

  • How SAF impacts emissions and fuel efficiency

  • How airport infrastructure must evolve

  • How lifecycle carbon intensity is calculated

  • How future aircraft architectures may integrate SAF, hydrogen, and electrification

  • How certification requirements affect implementation


This course addresses these topics through a practical engineering lens.


What Participants Will Learn


Participants will develop a technically rigorous understanding of:


  • SAF combustion characteristics and engine integration

  • Aircraft design implications of alternative fuels

  • Fuel system design and materials compatibility

  • Airport infrastructure and SAF logistics

  • Lifecycle assessment (LCA) and carbon accounting

  • Techno-economic analysis (TEA)

  • Multidisciplinary Design Optimization (MDO)

  • Fuel-aware aircraft conceptual design

  • Hybrid-electric aircraft architectures

  • Aviation sustainability frameworks and certification requirements


The course examines certified SAF pathways including:


  • Hydroprocessed Esters and Fatty Acids (HEFA)

  • Fischer-Tropsch Synthetic Paraffinic Kerosene (FT-SPK)

  • Alcohol-to-Jet (ATJ)

  • Power-to-Liquid (PtL)



Course Modules

Module 1: Combustion, Engine Integration & Emissions with SAF

Explore SAF combustion behavior, fuel efficiency impacts, emissions formation, contrail reduction potential, non-CO₂ climate effects, and propulsion system integration.


Module 2: Aircraft & Propulsion System Design with Alternative Fuels

Examine how SAF, hydrogen, LNG, and electric propulsion technologies influence aircraft sizing, propulsion architectures, payload-range capability, and hybrid-electric aircraft design.


Module 3: Materials Compatibility, Fuel Systems & Safety with SAF

Learn how SAF interacts with fuel systems, elastomers, composites, certification requirements, maintenance practices, and long-term fleet operations.


Module 4: Airport Infrastructure, Logistics & Cross-Border SAF Supply Chains

Understand fuel production pathways, airport integration, fuel logistics, supply chain economics, sustainability certification, and airport energy systems.


Module 5: MDO & Digital Frameworks for Fuel–Aircraft Co-Design

Explore multidisciplinary design optimization (MDO), fuel-aware aircraft design methodologies, hybrid-electric aircraft modeling, and sustainability-focused aircraft optimization.


Module 6: Sustainability, Lifecycle Assessment & Carbon Intensity

Learn lifecycle carbon accounting, CORSIA requirements, indirect land-use change (ILUC), book-and-claim systems, and methods for evaluating aviation fuel sustainability.



Featured Sustainable Aviation Fuel (SAF) Instructors

The course brings together experts from Boeing, Embry-Riddle Aeronautical University, the University of Michigan, the University of Illinois Urbana-Champaign, and the University of Manchester.


Dr. Swapnil Jagtap


Dr. Swapnil Jagtap, Founding Director of the FlyCLean Laboratory at the University of Manchester.

Assistant Professor, University of Manchester; Director, FlyCLean Laboratory

Expert in sustainable aviation, sustainable aviation fuels, hydrogen aviation, aircraft systems design, and propulsion technologies.



Dr. Matthew Clarke


Dr. Matthew Clarke
Assistant Professor, University of Illinois Urbana-Champaign; Founder, Laboratory for Electric Aircraft Design and Sustainability (L.E.A.D.S.)

Specialist in aircraft design, electric propulsion, hybrid-electric aviation, and aerospace optimization.

Assistant Professor, University of Illinois Urbana-Champaign; Founder, Laboratory for Electric Aircraft Design and Sustainability (L.E.A.D.S.)

Specialist in aircraft design, electric propulsion, hybrid-electric aviation, and aerospace optimization.



Dr. Carlos Mourao


Dr. Carlos Mourao











Technical Fellow, Boeing

Expert in aircraft design, propulsion integration, fuel systems, certification, and multidisciplinary aircraft optimization.
Organization: https://www.boeing.com

Technical Fellow, Boeing

Expert in aircraft design, propulsion integration, fuel systems, certification, and multidisciplinary aircraft optimization.



Dr. Stephen McCord


Dr. Stephen McCord











Research Area Specialist Lead, Global CO₂ Initiative, University of Michigan

Specialist in techno-economic analysis (TEA), lifecycle assessment (LCA), SAF economics, and carbon intensity modeling.
Organization: https://me.engin.umich.edu/people/staff/stephen-mccord/

Research Area Specialist Lead, Global CO₂ Initiative, University of Michigan

Specialist in techno-economic analysis (TEA), lifecycle assessment (LCA), SAF economics, and carbon intensity modeling.



Dr. Eva Maleviti


Dr. Eva Maleviti
Assistant Professor of Aeronautics, Embry-Riddle Aeronautical University

Researcher and author specializing in sustainable aviation, aviation decarbonization, lifecycle assessment, and environmental impacts of air transportation.
Organization: https://erau.edu

Assistant Professor of Aeronautics, Embry-Riddle Aeronautical University

Researcher and author specializing in sustainable aviation, aviation decarbonization, lifecycle assessment, and environmental impacts of air transportation.


Organization: https://erau.edu


Full SAF Course Class Schedule

Module

Class

Date & Time (CT)

Topic

Instructor

Duration

1

1.1

Tue Sep 22, 2026 12–2 PM

SAF Combustion Fundamentals, Fuel Efficiency and Experimental Evidence

Dr. Swapnil Jagtap

2 hours

1.2

Thu. Sep 24, 2026 12–2 PM

Engine Integration, Operability, Fuel Efficiency and Non‑CO₂ Impacts

To be announced

2 hours

2

2.1

Tue Sep 29, 2026 12–2 PM

Fuel‑Driven Constraints and Fuel Efficiency in Aircraft & Propulsion System Design

Dr. Swapnil Jagtap

2 hours

2.2

Thu Oct 1, 2026 12–2 PM

Hybrid‑Electric Regional Aircraft Case Study, Fuel Efficiency and Design Trades

Dr. Matthew Clarke

2 hours

3

3.1

Tue Oct 6, 2026 12–2 PM

Fuel Properties, Materials Behaviour and System‑Level Implications

Dr. Carlos Mourao

2 hours

3.2

Thu Oct 8, 2026 12–2 PM

Design & Certification of SAF‑Compatible Fuel Systems

Dr. Carlos Mourao

2 hours

4

4.1

Tue Oct 13, 2026 12–2 PM

SAF Supply Chains, Production Pathways and Blending Infrastructure 

Dr. Stephen McCord

2 hours

4.2

Thu Oct 15, 2026 12–2 PM

Airport Integration, Turnaround Operations and Cross‑Border Considerations

Dr. Stephen McCord

2 hours

5

5.1

Tue Oct 20, 2026 12–2 PM

Tools and Methods for Fuel‑Aware Aircraft Design

Dr. Carlos Mourao

2 hours

5.2

Thu Oct 22, 2026 12–2 PM

Fuel–Aircraft–Operations Co‑Design Project 

Dr. Carlos Mourao

2 hours

6

6.1

Tue Oct 22, 2026 2–4 PM

Sustainability, Life-Cycle Assessment & Calculating the Carbon Intensity of Fuels

Dr. Eva Maleviti

2 hours


Who Should Attend?


This course is designed for:

  • Aerospace engineers

  • Aircraft designers

  • Propulsion engineers

  • Combustion specialists

  • Fuel system engineers

  • Airport planners

  • Aviation sustainability professionals

  • Airline technical teams

  • Researchers

  • Graduate engineering students

  • Sustainable aviation professionals

  • Government agencies: FAA, Transport Canada, EASA, etc.


Sustainable Aviation Fuels Plus Aircraft Design

Unlike many SAF programs that focus primarily on policy, sustainability reporting, or fuel production pathways, Advanced Sustainable Aviation Fuels and Aircraft Design takes an engineering-first approach. Participants will examine how fuel choice influences aircraft design, propulsion systems, fuel efficiency, airport infrastructure, certification requirements, lifecycle emissions, and future aviation energy pathways.


Frequently Asked Questions


  1. What is Sustainable Aviation Fuel (SAF)?

    Sustainable Aviation Fuel is a renewable or low-carbon aviation fuel designed to reduce lifecycle greenhouse gas emissions while remaining compatible with existing aircraft and airport infrastructure.

  2. How does SAF compare with conventional jet fuel?

    SAF can significantly reduce lifecycle emissions while maintaining operational compatibility with today's aircraft and fueling systems.

  3. How does SAF affect aircraft design?

    Fuel properties influence aircraft performance, propulsion integration, emissions, certification requirements, and operational efficiency.

  4. What SAF pathways are covered in this course?

    HEFA, FT-SPK, ATJ, and Power-to-Liquid (PtL) pathways.

  5. What is Power-to-Liquid SAF?

    PtL fuels are synthetic aviation fuels produced using renewable electricity, hydrogen, and captured carbon dioxide.

  6. What role does hydrogen play in SAF production?

    Hydrogen is a key feedstock for synthetic SAF production pathways, particularly Power-to-Liquid fuels.

  7. How does SAF compare with hydrogen aviation?

    SAF can leverage existing infrastructure, while hydrogen may require new aircraft architectures and airport fueling systems.

  8. Can aircraft operate on 100% SAF?

    Several pathways are progressing toward approval for 100% use. The course examines certification frameworks and technical considerations surrounding high-blend and neat SAF.

  9. What is lifecycle carbon intensity?

    Lifecycle carbon intensity measures total greenhouse gas emissions associated with a fuel across production, transportation, distribution, and use.

  10. What is CORSIA?

    CORSIA is ICAO's global framework for reducing international aviation emissions and establishing sustainability criteria for aviation fuels.

  11. How does airport infrastructure support SAF deployment?

    Airport integration includes storage, blending, transportation logistics, sustainability tracking, and fuel quality management.

  12. What is multidisciplinary design optimization (MDO)?

    MDO is an engineering methodology that simultaneously evaluates performance, structures, propulsion, economics, sustainability, and operations to optimize aircraft designs.

  13. How long is the course?

    The course consists of 11 live sessions delivered over five weeks for a total of 22 instructional hours.

  14. What makes this course different from other SAF courses?

    Most SAF programs focus on policy or fuel production. This course focuses on how Sustainable Aviation Fuel affects aircraft design, propulsion systems, airport infrastructure, certification, lifecycle emissions, and future aviation technologies.


Register Today

As Sustainable Aviation Fuel deployment accelerates worldwide, aerospace professionals need a deeper understanding of how fuel choices influence aircraft design, propulsion systems, infrastructure planning, emissions performance, and long-term sustainability.


Registration:


For information, group discounts, and private course pricing, contact:


Lisa Le, Education Specialist (lisal@aiaa.org)

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© 2026

HYSKY Society is a 501(c)(3) nonprofit committed to decarbonizing aviation and aerospace with hydrogen. We welcome innovators from eVTOLs/advanced air mobility, fixed-wing aircraft, and spacecraft. Our mission is simple: if it defies gravity and uses hydrogen as fuel, it’s part of our vision for sustainable flight.

Donations are tax deductible. EIN / TIN 88-2447859
SAM UEI/ Cage Code SLANPKA45AM7 / 9BZ12

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